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In automated production lines, feeding fragile parts has long been a headache for manufacturers. Traditional vibratory bowls rely on fixed tracks to orient components, which introduces several drawbacks. When parts are forcibly guided along these rigid tracks, unavoidable friction occurs. For fragile components, this friction can range from minor surface scratches—compromising visual quality—to severe functional damage, increasing defect rates and driving up production costs.

Danikor’s Feeder offers a groundbreaking solution. Key innovations include:

1. Low-Friction Polymer Plate
   The flexible feeder is molded from high-molecular-weight polymer with an inherently low coefficient of friction, minimizing abrasion and protecting both the appearance and integrity of delicate parts.

2. Optional Silicone Cushion Layer
   An additional silicone pad can be installed to create a soft buffer. As parts vibrate and move, the silicone absorbs impact forces, enabling smooth transitions and drastically reducing collision-related damage.

3. On-Demand Vibration
   Unlike traditional bowls that run continuously, Danikor’s system vibrates only when material re-orientation is required. This eliminates prolonged, unnecessary vibration—cutting energy waste and preventing fatigue damage that could shorten part life.

4. AI-Powered Vision System
   ? Industrial Camera: Acts as the “eyes,” continuously capturing real-time images of part posture and surface condition.
   ? Advanced AI Algorithm: Functions as the “brain,” rapidly analyzing images to identify orientation and detect defects.
   ? Software-Based Sorting: Ensures only qualified parts advance downstream, blocking non-conforming pieces and elevating overall quality control.

By combining a low-friction polymer bowl, soft silicone buffering, demand-based vibration, and an integrated vision-plus-AI inspection module,Danikor’s Flexible feeder successfully eliminates the feeding challenges associated with fragile parts. It delivers a reliable, energy-efficient, and quality-assured solution for today’s automated production lines.