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Despite the increasing popularity of automation technology in bolt assembly, manual picking or screw tightening is still necessary when dealing with products that include complex components such as wiring harnesses. To enhance the efficiency and quality of manual assembly and reduce the impact of human factors, manual assembly techniques are also continuously evolving.

By optimizing the design of picking tools and auxiliary devices, we simplify the manual assembly steps. In this process, operators only need to manually guide and operate these devices to ensure the quality and consistency of product assembly. Additionally, manual assembly is suitable for small-batch production, highly flexible demands, or production scenarios where automation transformation is limited.

Manual Scenarios: Manual Screw Picking

Application Solution One: For different manual screw picking needs, such as hand-picking, hand-digging, and hand-sucking screws, corresponding screw feeding devices are provided. These can be equipped with optional functional modules such as barcode scanning, length detection, material shortage detection, and cleaning to effectively manage the quantity and tightening quality of screws.

• Compact Structure: Suitable for desktop applications.

• User-Friendly Interaction: Easy parameter setting and status viewing.

• Count-Based Feeding: Ensures effective management of screw quantities.

• Multi-Functional Optional Modules: Reduces human intervention and lowers error rates.

Application Solution Two: For production lines with higher beat requirements, a counting material box for screw picking is recommended. Screws are blown from the feeder to the material box, which not only has a wider range of applicable screw specifications (M3~M10) but also has a smaller material box volume, suitable for compact working conditions.

• Low Screw Jamming Rate: High stability in screw feeding.

• Optional Cleaning Module: Achieves clean feeding.

• Supports High-Precision Length Detection and External Separation Functional Modules:

• Quantity Control Through Customer Control:

Semi-Automatic Scenarios: Automatic Screw Blowing

In semi-automatic workstations, to significantly improve the assembly process, automatic screw feeding devices are integrated into the assembly system to minimize human interference while retaining the flexibility of manual operation.

Application Solution One: The push-pull handheld module has a lightweight design, sturdy structure, and is easy to use. It has a high action beat and is particularly suitable for manual assembly workstations in the automotive lighting industry.

• Lightweight Structure: Easy and effortless handheld use.

• High Screw Picking Success Rate: Fast action beat.

• Meets the Needs of Economical Assembly Workstations.

Application Solution Two: For manual assembly lines in new energy motor and power control, where screw management and stability are highly required, a stepwise screw feeder combined with an integrated handheld module is recommended. Operators only need to move the module to the tightening position and press the start trigger to execute the tightening action. For complex interference conditions, a blow-and-suck type is used, with flexible selection of corresponding avoidance strokes to ensure screws are delivered to the tightening position.

• Move into Position, Just Press the Trigger: Reduces operator fatigue.

• Screw Quantity Managed by Feeder: Achieves closed-loop mistake-proof control.

• High Screw Feeding Stability: Suitable for high-demand manual assembly lines.

Additionally, manual assembly lines can be equipped with assembly guidance systems and positioning levers to manage the quantity, sequence, and quality of tightening during production. This also reduces operator fatigue, further enhancing assembly quality and consistency.